Ribbon Blenders consist of a U-shaped horizontal trough and a solid agitator shaft mounted with spokes that support outer and inner helical blades called ribbons. Powered by a gearmotor drive, the agitator rotates and produces a peripheral speed of up to approximately 300 fpm. The ribbons move material radially — the outer ribbons move the ingredients in toward the blender’s center, and the inner ribbons move ingredients out toward the blender wall.
The difference in the outer and inner ribbons’ speeds moves material laterally or axially (along the blender’s horizontal axis), in opposite directions. The radial and two-way axial mixing actions promote small-scale random motion (diffusion), large-scale random motion (convection), and shear resulting from particle-to-agitator, particle-to-wall, and particle-to-particle collisions.
- 1/2 through 1000 cubic feet capacity
- Stainless steel wetted parts
- Ribbon agitator for center discharge
- Designed for atmospheric operation
- 80 grit finish on interior and exterior stainless steel surfaces
- Two piece covers from 10 to 1000 cu. ft. for charging of raw materials with neoprene gaskets
- Safety limit switches to prevent operation when covers are raised
- Stuffing boxes with easily disassembled split housing
- Teflon braided packing
- Manually operated knife gate discharge valve
- All exterior non-stainless surfaces are painted with a white two-part epoxy coating
- Single speed drive
- 230/460 volt, 60 Hz, three phase, TEFC motors (see options for starters and controls)
- Blender is mounted on supports providing a discharge clearance of 36″
- Blender suitable for 50 lbs. per cu. ft.
- Batch size based on 65% of Blender volume.
- All contact parts in stainless steel 316.
- Bearing mounted on lanterns out of the Mixing zone to avoid Cross-contamination.
- Feeding through a charging port mounted on top of the blender.
- Reduced Material handling due to side discharge facility of processed materials.
- Monoblock Design avoids Cross Contamination.
- Meets all cGMP/cGEP standards.
- Air purge on the side entry seals for better cross-contamination control.
- Continuous Ribbon design for complete discharge of the finished product.
- Variable frequency drive for fine-tuning the Shear energy at different stages of Blending.